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Repair instructions

Table of contents

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Engine

1*   Cylinder block 12883 decoking without grinding the valves or replacing the cylinder head gasket.
2*   Same operation as No 1 but with replacement of the cylinder head gasket 11141.
3*   Cylinder decoking and valve grinding without cylinder head gasket replacement.
4*   Cylinder decoking and valve grinding with cylinder head gasket replacement.
5   Replacement of a valve 10937 including engine decoking and valve seat grinding, without changing the cylinder head gasket or water hoses.
5bis   In addition, per additional valve.
6   Replacement of a valve, including engine decoking and valve seat grinding, without changing the cylinder head gasket or the water hoses, plus grinding of existing valves.
7   Same operation as no. 6 but with cylinder head gasket replacement
8   Same operation as no. 6 but with replacement of the upper water rubber hose.
9   Same operation as no.6 but with replacement of cylinder head gasket and water hose.
10   Replacement of 4 valves including reaming of valve guides
11   Same operation as no 10 but with replacement of the cylinder head gasket.
12   Same operation as no. 10 with replacement of the upper water rubber hose.
13   Same operation as no. 10 with replacement of cylinder head gasket and top water rubber hose.
14   Replacement of 8 valves including valve guides reaming.
15   Same operation as no. 14 with cylinder head gasket replacement.
16   Same operation as no. 14 but with replacement of the upper water rubber hose.
17   Same operation as no. 14 but with replacement of the cylinder head gasket and the upper water rubber hose.
18   Replacement of 1 valve spring.
19   Valve tappet 30562 adjustment.
20   Grind and adjust valve tappets
21   Replacement of a valve tappet
21bis   Extra for each additional valve tappet.
22   Replacement of a valve tappet guide 10940.
22bis   Additional: per additional valve tappet guide.
23   Replacement of a valve tappet and its guide.
24*   Disassembly of a group of cylinders for examination, reassembly including replacement of the cylinder head gasket.
25*   Replacement of gudgeon pins 31090 including decoking and valve grinding
25bis   one piston ring only 11044
25ler   For each additional piston ring on the same piston.
26*   Same operation as no. 25 but with replacement of the cylinder head gasket.
27*   Replacement of a piston 12881 with gudgeon pin 31090 and piston rings.
27bis   Price per additional piston.
28   Same operation as no. 27 but with replacement of the cylinder head gasket.
29   Replacement of a stud broken inside the cylinder block, including decoking.
30   Same operation as no. 29 but with replacement of the cylinder head gasket.
31   Same operation as no. 29 but with replacement of an upper coolant hose.
32   Same operation as 29 but with replacement of the cylinder head gasket and the upper coolant hose.
33   Replacement of damaged stud with special stud and decoking.
34*   Replacement of a cylinder block including piston rings replacement.
35*   Replacement of a cylinder block including pistons, gudgeon pins and piston rings
36*   Disassembly of cylinder block for re-boring from 55mm to 55.3mm and supply of pistons, piston rings and gudgeon pins, reassembly and test.
37*   Replacement of cylinder head plus gasket replacement and decoking .
38   Same operation as no. 37 but with valve grinding
39   Drain the engine oil and clean the filter.
40   Disassembly and reassembly of the engine to free one connecting rod and check the others.
41   disassembly of the engine to adjust the longitudinal play of the crankshaft 10936, reassembly and test.
42   Engine disassembly for crankshaft grinding, replacement of main11893 / 11894 / 11014 and big end 31369/31332 bearings, reassembly and testing.
43   Replacement of the crankshaft gear 30913.
44*   Adjust the lateral clearance of the camshaft 30804.
45*   Adjust the diametral clearance of the camshaft.
46   Replacement of the magneto drive shaft.
47*   Adjust the play in the magneto drive 31472.
48   Replacement of the ball bearings on the magneto drive shaft.
49   Replacement of the magneto drive shaft and its ball bearings.
50*   Check for oil flow to the distribution area
51   Replacement of the oil sump 12846.
52   Replacement of the timing case housing 30549.
53   Refit the engine in the frame, replace the ball joint 11943 and its support 11897, including if necessary the bushing of the timing case housing
54   Tighten the engine in place without replacing the ball joint , but including replacement of the necessary bolts.
55   Replacement of the front support bracket 11897 without replacing the ball joint.
56   Re-welding the engine block arms.
57   Same operation as no.56 but with replacement of the front support 11897 and ball joint.
58   Replacement of the sump of a crashed engine without replacing any other part.
59   Replacement of upper water rubber hoses.
60   Replacement of lower water rubber hoses.
61   Replacement of the four water rubber hoses.
62   replace the exhaust manifold 11001
63   Check the ignition timing point.
64   Cleaning and adjusting spark plugs
65   Exchange at the factory of a 7.5h.p. engine with «SOLEX» carburettor and magneto but without spark plugs, for an engine entirely refurbished by the Factory.
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